Magnesium
Die Casting
At CMT, our die-casting services epitomize the pinnacle of precision manufacturing. We offer a comprehensive range of services tailored to meet the specific needs of our valued customers.
- Nearly Unlimited Capacity
- US-based Inventory
- ISO 9001:2002, TS 16949, ISO14000
Magnesium Die Casting
At CMT, our die-casting services epitomize the pinnacle of precision manufacturing. We offer a comprehensive range of services tailored to meet the specific needs of our valued customers.
- Nearly Unlimited Capacity
- US-based Inventory
- ISO 9001:2002, TS 16949, ISO14000
Applications
Production Capabilities
Magnesium Die Cast utilizing advanced technologies including Vacuum, Local Squeezing, Jet Cooling, and Low Speed Injection. Our processes extend to CNC Machining, Pressure Testing, Shot Blasting, Assembly, Impregnation, Passivation, Powder Coating, Anodizing, Spray Painting, and E-coating. These capabilities ensure the production of high-precision, lightweight components essential for diverse applications.
Design Capabilities
Magnesium Die Cast employing state-of-the-art technologies such as Vacuum, Local Squeezing, Jet Cooling, and Low Speed Injection. Our design process is complemented by comprehensive finishing operations including CNC Machining, Pressure Testing, Shot Blasting, Assembly, Impregnation, Passivation, Powder Coating, Anodizing, Spray Painting, and E-coating. These capabilities are instrumental in crafting lightweight, high-performance magnesium components tailored to meet specific client needs.
Production Equipment
Our production suite features advanced die casting and Thixomolding machines, ranging from 280T to 2500T, coupled with over 45 CNC machining centers. This equipment supports the manufacture of high-precision, lightweight magnesium parts. Comprehensive quality control measures, including X-ray equipment, Spectrographs, 3D scanning, CMM, Tensile Testing machines, and Leakage test machines, ensure that each component meets rigorous standards required for a wide array of industrial applications.
Design Equipment
Our design infrastructure is outfitted with cutting-edge CAD software and simulation technologies, including tools like UG, ProE, Catia, Mastercam, Solidworks, and V5R21. This setup allows for precise modeling and rigorous testing of magnesium components, ensuring they are perfectly tailored for manufacturability, durability, and strict compliance with detailed specifications.
Production Material
CMT specializes in high-grade magnesium alloys such as AE44-2, AM50, AM60, and AZ91D for die casting. These materials are selected for their superior lightweight properties and strength, enhancing the product lifecycle and performance of each component. This focus on quality magnesium allows us to deliver parts that meet the exacting demands of diverse industrial applications.
Design Material
At CMT, our design process specifically utilizes top-tier magnesium alloys, including AE44-2, AM50, AM60, and AZ91D. These materials are carefully selected for their excellent strength-to-weight ratios and thermal properties, ensuring optimal functionality and cost efficiency from prototype through to full-scale production, across various demanding manufacturing sectors
Strategic Procurement
Leveraging a global network of world-class manufacturing partners, CMT offers strategic procurement solutions that minimize costs and enhance material quality, aligning with client-specific requirements and ensuring supply chain reliability.
Comprehensive Client Support
CMT’s commitment to comprehensive client support covers all aspects of the manufacturing process. From collaborative design to proactive logistics and custom compliance, our dedicated teams ensure smooth operations and client satisfaction.
Production Capabilities
Magnesium Die Cast utilizing advanced technologies including Vacuum, Local Squeezing, Jet Cooling, and Low Speed Injection. Our processes extend to CNC Machining, Pressure Testing, Shot Blasting, Assembly, Impregnation, Passivation, Powder Coating, Anodizing, Spray Painting, and E-coating. These capabilities ensure the production of high-precision, lightweight components essential for diverse applications.
Design Capabilities
Magnesium Die Cast employing state-of-the-art technologies such as Vacuum, Local Squeezing, Jet Cooling, and Low Speed Injection. Our design process is complemented by comprehensive finishing operations including CNC Machining, Pressure Testing, Shot Blasting, Assembly, Impregnation, Passivation, Powder Coating, Anodizing, Spray Painting, and E-coating. These capabilities are instrumental in crafting lightweight, high-performance magnesium components tailored to meet specific client needs.
Production Equipment
Our production suite features advanced die casting and Thixomolding machines, ranging from 280T to 2500T, coupled with over 45 CNC machining centers. This equipment supports the manufacture of high-precision, lightweight magnesium parts. Comprehensive quality control measures, including X-ray equipment, Spectrographs, 3D scanning, CMM, Tensile Testing machines, and Leakage test machines, ensure that each component meets rigorous standards required for a wide array of industrial applications.
Design Equipment
Our design infrastructure is outfitted with cutting-edge CAD software and simulation technologies, including tools like UG, ProE, Catia, Mastercam, Solidworks, and V5R21. This setup allows for precise modeling and rigorous testing of magnesium components, ensuring they are perfectly tailored for manufacturability, durability, and strict compliance with detailed specifications.
Production Material
CMT specializes in high-grade magnesium alloys such as AE44-2, AM50, AM60, and AZ91D for die casting. These materials are selected for their superior lightweight properties and strength, enhancing the product lifecycle and performance of each component. This focus on quality magnesium allows us to deliver parts that meet the exacting demands of diverse industrial applications.
Design Material
At CMT, our design process specifically utilizes top-tier magnesium alloys, including AE44-2, AM50, AM60, and AZ91D. These materials are carefully selected for their excellent strength-to-weight ratios and thermal properties, ensuring optimal functionality and cost efficiency from prototype through to full-scale production, across various demanding manufacturing sectors
Strategic Procurement
Leveraging a global network of world-class manufacturing partners, CMT offers strategic procurement solutions that minimize costs and enhance material quality, aligning with client-specific requirements and ensuring supply chain reliability.
Comprehensive Client Support
CMT’s commitment to comprehensive client support covers all aspects of the manufacturing process. From collaborative design to proactive logistics and custom compliance, our dedicated teams ensure smooth operations and client satisfaction.
Strategic Procurement
.Our international network of world-class partners enables us to find the ideal manufacturer for your custom engineered component.
Customer Support Team
With both U.S. and international support teams available, we seamlessly navigate challenges and keep you updated every step of the way.
Commitment to Quality
Our award-winning quality control ensures your parts continue to meet your requirements so you can keep your business moving.
Risk Mitigation through Inventory Management
Through our flexible inventory management, you can enjoy the cost advantages of an international supply chain with inventory peace of mind.
Logistics and Customs Compliance Expertise
With our extensive importation experience and optimized shipping strategy, CMT ensures your products arrive on time when you need them.
Design Support for Manufacturing
With outstanding design support, CMT can optimize your product for manufacturing, bring your product to market quickly and to meet your specifications.
Expertise, support, and collaboration from prototype to production.
Our 6-step process
Start your next project
1
Customer Contact
Our process begins the moment you reach out to us via phone or email. Our team is ready to respond promptly, guiding you through the initial stages of the RFQ (Request for Quotation) process. We prioritize fast communication to kickstart your project with efficiency and support, ensuring all your initial questions are addressed.
2
Quote Preparation
To initiate the RFQ process, a simple mutual NDA is signed, followed by the submission of essential documentation, including prints, 3D models, estimated annual volumes, and specific requirements. With this information, our team formulates a detailed quote within an average of two weeks, providing a clear and competitive proposal for your project.
3
Purchase Order & Tooling Kick Off
Once the quote is approved, the customer issues purchase orders for tooling and sample production. Our team promptly begins the tooling process, initiating the technical development phase. This step marks the start of turning designs into reality, setting the foundation for high-quality part production.
4
Technical Review
Within approximately two weeks, our engineering team conducts a comprehensive technical review. This includes in-depth analysis of the manufacturing process, simulations, and detailed feedback to optimize production. We collaborate closely to ensure the product meets quality standards and is cost-effective, also agreeing on the project timeline to keep everything on track.
5
Sample Production & Approval
The next critical step involves producing the first samples along with all necessary approval documentation, such as PPAP, test results, and technical reports. These samples and supporting data are submitted to the customer, demonstrating our commitment to delivering parts that meet exact specifications and performance expectations.
6
Production Launch
Following sample approval, we proceed with the initial production run, ensuring a steady supply of parts. Our facility begins filling the pipeline to guarantee that your inventory is always protected. With parts in production, in transit, and stored at our warehouse in Cincinnati, Ohio, we ensure timely deliveries to your location, maintaining a seamless supply chain.
Move your business forward with peace of mind
Expertise, support, and collaboration from prototype to production.
Our 6-step process
Start your next project
1
Customer Contact
Our process begins the moment you reach out to us via phone or email. Our team is ready to respond promptly, guiding you through the initial stages of the RFQ (Request for Quotation) process. We prioritize fast communication to kickstart your project with efficiency and support, ensuring all your initial questions are addressed.
2
Quote Preparation
To initiate the RFQ process, a simple mutual NDA is signed, followed by the submission of essential documentation, including prints, 3D models, estimated annual volumes, and specific requirements. With this information, our team formulates a detailed quote within an average of two weeks, providing a clear and competitive proposal for your project.
3
Purchase Order & Tooling Kick Off
Once the quote is approved, the customer issues purchase orders for tooling and sample production. Our team promptly begins the tooling process, initiating the technical development phase. This step marks the start of turning designs into reality, setting the foundation for high-quality part production.
4
Technical Review
Within approximately two weeks, our engineering team conducts a comprehensive technical review. This includes in-depth analysis of the manufacturing process, simulations, and detailed feedback to optimize production. We collaborate closely to ensure the product meets quality standards and is cost-effective, also agreeing on the project timeline to keep everything on track.
5
Sample Production & Approval
The next critical step involves producing the first samples along with all necessary approval documentation, such as PPAP, test results, and technical reports. These samples and supporting data are submitted to the customer, demonstrating our commitment to delivering parts that meet exact specifications and performance expectations.
6
Production Launch
Following sample approval, we proceed with the initial production run, ensuring a steady supply of parts. Our facility begins filling the pipeline to guarantee that your inventory is always protected. With parts in production, in transit, and stored at our warehouse in Cincinnati, Ohio, we ensure timely deliveries to your location, maintaining a seamless supply chain.
Move your business forward with peace of mind
A reliable partner that delivers custom-engineered, complex, and high-quality component parts at competitive prices.
With global sourcing capabilities, collaborative engineering solutions, logistics management and quality control, CMT is your comprehensive partner for all your manufacturing component needs.
Want to work with us?
A reliable partner that delivers custom-engineered, complex, and high-quality component parts at competitive prices.
With global sourcing capabilities, collaborative engineering solutions, logistics management and quality control, CMT is your comprehensive partner for all your manufacturing component needs.